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Q.

List ores typically treated by calcination and by roasting

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Detailed Solution

Calcination treats carbonates and hydroxides (e.g., limestone, dolomite, smithsonite, cerussite, bauxite). Roasting treats sulfides (e.g., sphalerite, galena, chalcopyrite, pyrite).

Rule of thumb

  • Calcination: Remove CO₂/H₂O without full oxidation. Best for carbonates and hydrated ores.
  • Roasting: Oxidize sulfides to oxides or sulfates in air before reduction or leaching.

Common examples by process

ProcessOre nameFormulaMain purpose
CalcinationLimestoneCaCO₃Make CaO (lime) + CO₂
CalcinationDolomiteCaMg(CO₃)₂Make CaO + MgO + CO₂
CalcinationSmithsoniteZnCO₃Make ZnO + CO₂
CalcinationCerussitePbCO₃Make PbO + CO₂
CalcinationSideriteFeCO₃Make FeO + CO₂ (often further oxidizes)
CalcinationBauxite (gibbsite)Al(OH)₃Dehydroxylate to Al₂O₃ + H₂O
RoastingSphaleriteZnSOxidize to ZnO + SO₂
RoastingGalenaPbSOxidize to PbO + SO₂ (then reduce/convert)
RoastingChalcopyriteCuFeS₂Partial roast to remove S and oxidize Fe
RoastingChalcocite/BorniteCu₂S/Cu₅FeS₄Desulfurize before smelting
RoastingPyriteFeS₂Make Fe₂O₃ + SO₂ (acid production)
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